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11 Cards in this Set

  • Front
  • Back

Lean six sigma

Eliminates wasteful activities, ensures continuous improvement, reduces defects, adds value to end customer and makes the process flow customer oriented


Its a fusion of lean and seix sigma

Lean

Evolved of TPS. Focus on the elimination of waste and smoothing the process flow. It is not about cutting cost. Removes waste without sacrificing quality

Six sigma

Seeks to improve by reducing defects and variation. Emphasis on making decisions based on data rather than opinions or common beliefs. Developed by Motorola

Lean 5 steps

1- identify customer and quantity needed


2- identify and map the value stream


3- create flow by eliminating waste and organizing steps to occur in the best sequence


4- respond to customer pull


5- seeks perfection and there is always more to be done

Lean and six sigma overlaps (tools and philosophy)

Back (Definition)

Six sigma helps lean by:

Lean dont have a formal project methodology, whereas 6sigma has DMAIC


Lean can be subjective as thrre is no defined measure matrix.however 6sigma uses DMAIC to set clear targets


Lean does not consider variations, but 6sigma aasist by utilizing stadistical modeling

Lean helps 6 sigma by

Providing alternatives to DMAIC for less complex improvements areas


Lean focus on waste and end to end low


6sigma levels are reached faster by also targeting waste

Lean and six sigma culture shift

Back (Definition)

Lean sex sigma should have

Professional and functional workspace, high quality, motivated managers and teams. Everyone should focus on waste elimination, inventory control, easy use of workspace, happy customer, visible information and evidence of working together

Lean six sigma mission statement

Produce products which supper-pass the expectation of the customer in an efficient and waste free way. Requieres lean thinking, a passionate believe there is always a simpler and better way


A continuous drive to identify and eliminate waste and have improvements

Lean six sigma hierarchy

Black- full time technical experts


Green- small scale improvements experts


Yellow- SME’S experts


White- awarness of lean