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31 Cards in this Set

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Q-2R (Tape and pin inspection/ "long pulls")

pull tape out, pull pin, clean, and inspect pin for cuts/abrasions, bends/dents, corrosion, or other damage. Re-coat pin a with aircraft grease, inserted properly through sewn-loop, and seated correctly, with stitches facing inboard. Pull tractor to check security of tape and pin for proper seating.

R-2

Post arrestment inspection, inspect tape for wear spots, proper width, and any cuts/abrasions.

(R-2) Any frays must be cut off and ____ applied to tape.

Gaco

Must be above ____ to apply Gaco or Grikote

40°f

R-3

CDP inspection. Inspect CDP for bird-caging, necking down, and broken wires. Inspect wire supports(donuts) for deep cuts/tears, maintaining proper height of CDP, flat spots, and cracks.

(R-3) Apply ____ as needed to prevent degradation of CDP.

Grikote

Must keep a minimum of ___ wire supports(donuts) on CDP at all times, maximum of ___

8, 12

M-1R : Inspection and lubrication of arresting gear (Short Pulls). Ensure preliminary tasks accomplished prior to starting maintenance check. Preliminary include: greasing all zero fittings on sheaves, sprockets, clutch, ujoint, and rollers underneath drum; all fluid levels checked and hazmat added as necessary, including ATF in dual cam clutch and TSP, 80W-90 oil in speed reducer, 10W-30 oil in engine. Clutch must be engaged to check ATF level in TSP.

Proper dyno readings of breaking strength (6000-6500 ft lb, 3 consecutive pulls) correct torque of locking screws (67 ft lb) QA will inspect readings and proper functions of rollers.

A-1

Sheave inspection: clean sheaves of all grease, inspect for cuts/abrasions, and re-grease sheave. Inspect roller bearing for proper function. All o-rings and locking nuts must be replaced.

S-1R

Spark plug and limit switch inspection: replace spark plugs, ensuring proper torque to prevent breakage of plugs (22 ft lbs) and proper gapping of plugs (0.030 inches) apply water-displacing compound to limit switch, allowing to dry completely before reconnection.

S-2R

Antifreeze strainer and salinity test: ensure strainer is free of debris. Check for proper Antifreeze fluid level (10" + 1/2"). Test Antifreeze freezing point using refractometer (between -45°f to -65°f). Test proper pH level using litmus paper (7.0 pH)

S-3R

Oil change: Drain oil, replace oil filter and oil. Each engine takes average of 7 quarts of 10W-30. Add 6 quarts of oil, run for approximately 5 mins, then add additional oil as necessary. Oil filter must be lubricated and dated before installation.

Components of the Engine

CDP, tape connector(polyurethane), Tape, bidirectional sheave, deflector sheave, drum, large sprocket, chain, small sprocket, dual cam clutch, speed reducer( 10-1 Ratio), universal joint (U-joint), TSP (turbine stator pump), clutch housing, Clutch (40-45 ft lb)(crows foot), Drive Flange(2-3/8" Allen set screws), Engine

Components of the Drum

Drum, Cam, Pin

Components of the Large sprocket:

Large Sprocket, limit switch, Spring tension lever, Arm/De-arm lever, Spring tension Rod, Cam Stop(polyurethane)

Components of the Control Box

Starter switch, Throttle, Choke, Hour meter, Tachometer (RPM gauge), Oil pressure gauge, Amp meter

Antifreeze Fluid Flow

Tank-> hose->Pump->Strainer->hose->one way check valve->energy absorber->hose->tank

Oil Fluid flow

Pan->pump->piston->heads->oil filter->pan

Fuel fluid flow

Tank->hose->bulb->non-collapsible hose->filter/pump->hose->Carburetor->intake manifold->combustion chamber->exhaust manifold->muffler

Arrestment: if time allows check oil and start engines on both sides of runway prior to arrestment. Ensure clutch ___ engaged when starting engine.

Is not

Trip light may be ___ to prevent damage to limit switch and components.

Disconnected

When fire dept. notifies field support via radio for "full retract" all personal shall

Walk both sides of tape iaw mrc Q-2R/R-2. Gather information from aircraft needed for trap sheet. Engage clutch on both sides to retract tape and CDP. Bring gear back to ready status and ensure trip light is plugged in.

Type of engine on airfield is

Wisconsin v-4 65-D

Piston firing sequence is

1, 3, 4, 2

Belt slack should be between ___ to ___. Chain slack should be between ___ to ___.

1/4 to 1/2 , 1/8 to 1/4

Tensioning cable and Spring must remain tensioned at

84"

When performing stall test on engines, dyno readings must be constant. If not then __. Readings should increase by __ per __

Rollers are binding or inoperable.


100 ft lbs per 100'

Antifreeze tank has a capacity of

275 gallons

There are 2 purposes for the engine:

To retract the tape and to cycle antifreeze through the energy absorber

3 ways to cut off the engine

Starter switch to off position, choke engine out, disconnect coil from distributor.

Proper RPMs of the engine while idling should be between

1500-1800, 2000- 2500 while under tension, and no greater than 3000 rpms