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51 Cards in this Set
- Front
- Back
British Thermal Unit (BTU) |
A measurement of the quantity of heat required to raise the temperature of 1 lb of water by 1 degree Fahrenheit |
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Spontaneous combustion |
- The process where a material can self-generate heat until it’s ignition point is reached. - bituminous coal needs to be closely monitored to avoid this from happening. |
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Municipal Solid Waste (MSW) |
- The trash or garbage from residential and commercial users that is collected for disposal. - can be incinerated to produce electricity. - a furnace for this alternative fuel is typically designed to cofire with coal or fuel oil to ensure a steady flame. |
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Excess Air |
- Air supplied to the boiler that is more than the theoretical amount of air needed for combustion. - a minimum amount of this is always used in burners. - reducing this reduces heat lost to the atmosphere through the stack. |
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Flash Point |
The lowest temperature at which the vapor of the fuel oil ignites when exposed to an open flame |
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Proximate analysis |
An analysis used to determine the amount of moisture, volatile gas, fixed carbon, and ash in a coal specimen |
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Primary Air |
- The air supplied to a burner to atomize fuel oil or convey pulverized coal and control the rate of combustion, thus determining the amount of fuel that can be burned. |
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Fuel Oil |
A liquid fossil fuel that consists primarily of hydrocarbons (compounds of hydrogen and carbon) that is produced by distilling crude oil in a refinery |
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Anthracite Coal and/or Hard Coal |
- A geologically old coal that contains a high percentage of fixed carbon and a low percentage of volatile matter - the coal commonly used for boiler fuel along with one other. |
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Lignite Coal and/or Brown Coal |
- A geologically young coal that contains a low percentage of fixed carbon and a very high percentage of volatile gas and moisture. - used almost exclusively as fuel for electric power generation. - rarely used in smaller boilers. |
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Specific Gravity |
- The ratio of the weight of a given volume of a substance to the weight of the same volume of water at a standard temperature of 60 degrees Fahrenheit. - less than a value of one means the substance (fuel) is less dense than water. |
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Volatile Gas |
The gas given off when coal burns |
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Combustion |
The rapid reaction of oxygen with a fuel that results in the release of heat |
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Viscosity |
- The measurement of the internal resistance of a fluid to flow. - indicates how well or poorly the oil will flow during pumping and atomization. - reduced by increasing temperature. |
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Therm |
A unit used to measure the heat content of natural gas and is equal to 100,000 BTU |
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Coal Rank |
The hardness of the coal |
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Bituminous Coal and/or Soft Coal |
- A geologically young coal that contains a low percentage of fixed carbon and a high percentage of volatile gas. - the coal commonly used for boiler fuel along with one other. |
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Landfill Gas |
- Gas collected from a landfill that is made up of mainly methane gas and carbon dioxide with varying amounts of miscellaneous gases. |
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Incomplete Combustion |
Combustion that occurs when all the fuel is not burned, resulting in the formation of soot and smoke |
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Coal Grade |
The size, heating value, and ash content of the coal |
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Gasifier |
A device used to extract volatile gases from a solid fuel by heating the fuel in the absence of oxygen |
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API |
A value used by the American Petroleum Institute (API) to describe the density of fuel oil |
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Secondary Air |
The air supplied to the furnace by draft fans to control combustion efficiency by controlling how completely the fuel is burned |
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Coal |
A solid black fossil fuel formed when organic material is hardened in the earth over millions of years |
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Biomass |
A biological material used as a renewable energy fuel |
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MATT |
- An acronym that stands for “mixture, atomization, temperature, and time.” - must be optimized to achieve complete combustion. |
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Flue |
The general term for the path used by the gases of combustion as they flow from the point of combustion to the point where they are released to the atmosphere |
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Cofiring Furnace |
A furnace that mixes burnable material, such as biomass, with a fossil fuel for combustion |
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Digester Gas |
- Gas produced by the biological breakdown of organic matter in the absence of oxygen. - produced by breaking down organic material such as manure, sewage, municipal waste, plant material, and dedicated energy crops such as grass and corn in an anaerobic digester. - primarily methane gas. - can be used in boilers, hot water heaters, reciprocating engines, turbines, and fuel cells. - used mostly by wastewater treatment plants. |
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Gas and/or Natural Gas |
- A colorless and odorless combustible gas that consists mainly of methane with small quantities of ethylene, hydrogen, and other gases. |
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Complete Combustion |
- Combustion that occurs when all the fuel is burned using a minimum amount of excess air. - the fuel is burned at the highest combustion efficiency with minimum pollution. - This is what you want to achieve as a boiler operator. |
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Pour Point |
The lowest temperature at which a liquid will flow from one container to another |
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Ultimate Analysis |
An analysis used to determine the elements present in a coal specimen |
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Fire Point |
The lowest temperature to which fuel must be heated to burn continuously when exposed to an open flame |
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Perfect Combustion |
- Combustion that occurs when all the fuel is burned using only the theoretical amount of air. - Known as stoichiometric combustion. |
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Heating Value |
- The amount of heat that can be obtained from burning a fuel. - normally expressed in BTU/gal., sometimes BTU/lb. - most common fuel oils are No. 2 and No. 6. - amount of heat in a fuel. |
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American Society Testing Materials |
ASTM |
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LEL (Lower Explosive Limit) |
the lower end of the concentration range over which a flammable mixture of gas or vapour in air can be ignited at a given temperature and pressure. |
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Saybolt Universal Seconds (SSU) |
- the time it takes for 60 mL of oil to flow through a calibrated tube at a specific temperature. - Saybolt viscosity. |
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Coal |
- a solid black fossil fuel formed when organic material is hardened in the earth over millions of years. |
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Alternative Fuels |
Many of these fuels are solid fuels that cannot be pulverized. Therefore, burners for these fuels use a stoker to feed fuel into the furnace. Alternatively, a gasifier may be used to remove volatile gases for combustion. |
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Wood |
- an alternative fuel. - can be gasified or mixed with other fuels and burned to produce power and heat for an industrial process. - a byproduct of manufacturing wood and paper products. |
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Combustion Gas Analysis |
- used to determine boiler combustion efficiency. - carbon dioxide = burned fuel - carbon monoxide = incomplete combustion - oxygen = excess air |
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Electronic Gas Analyzers |
- gases of combustion can be checked quickly and accurately for temperature, gases, draft, and smoke with this device. - probe located in the breeching for measurement. |
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Portable Gas Analyzers |
- an electronic gas analyzer that is of the portable type with a handheld probe. - the probe is temporarily placed in the breeching to gather data about the gases of combustion leaving the boiler. |
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Orsat Analyzers |
- a gas analyzer. - used to measure carbon dioxide, carbon monoxide, and oxygen in the gases of combustion. - rarely used anymore. |
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Coal Heating Values |
Back (Definition) |
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Alternative Fuel Heating Values |
Back (Definition) |
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Electronic Gas Analyzers Picture |
Back (Definition) |
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Portable Electronic Flue Gas Analyzers Picture |
Back (Definition) |
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Furnace Volume |
- furnace efficiency is affected by this and the amount of heat that can be released within that volume. - The amount of space available in a furnace where the fuel can burn before it comes in contact with the boiler heating surface. - must be large enough to achieve complete combustion of all the fuel while preventing the formation of soot and smoke. |