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63 Cards in this Set
- Front
- Back
Boiler fittings are necessary for ____ |
Efficiency |
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To prevent failure from pressure over the MAWP, all steam boilers must be equipped with at least one ____ |
Safety Valve |
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The purpose of a safety valve is to ____ |
Prevent the boiler from exceeding its MAWP |
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Safety valves are designed to ____ |
Pop open |
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When testing a safety valve manually, there must be ____ |
At least 75% of the safety valve popping pressure on the boiler |
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Any repairs to the safety valve must be done by the ____ |
Manufacturer-authorized representative |
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A(n) ____ test is used to test the relief capacity of a safety valve |
Accumulation |
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____ pressure is the pressure caused by the weight of a column of water |
Hydrostatic |
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A cyclone separator is a cylindrical device that separates water droplets from steam using ____ |
Centrifugal force |
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A steam pressure gauge must be protected by a siphon to prevent ____ |
Steam from damaging the gauge |
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The correction factor for hydrostatic pressure is ____ psi per vertical box |
0.433 |
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The boiler vent is open when warming up a boiler until ____ |
10 psi to 25 psi steam pressure on the boiler. |
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Separators work on the basic principle of ____ |
Changing the direction of the steam flow |
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The dry pipe separator is located in the ____ |
Upper part of the steam drum |
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The ASME code states that high pressure boilers in battery (two or more boilers connected to a common header) and equipped with manhole openings must have _____ |
Two main steam stop valves |
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A main steam stop valve should be a(n) _____ valve |
os&y gate |
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A main steam stop valve should be a gate valve because a gate valve _____ |
Offers no resistance to the flow of steam |
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During boiler inspection, the main steam stop valves are _____ |
Closed, locked, and tagged. Free blow drain should be opened. |
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When warming up a boiler, the ____ is in the open position until the boiler gauge registers about 10 psi to 25 psi. |
Boiler vent |
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During normal usage, ____ are used to allow for the expansion and contraction of the main steam line |
Expansion bends |
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Boiler safety valves are placed at the highest part of the ____ |
Steam space |
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A safety valve must be capable of discharging all the steam without the pressure increasing more than ____ % above the maximum MAWP |
6 |
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A safety valve opens when the ____ exerted by the steam exceeds that of the spring |
Total force |
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____ fittings are used for water columns operating above 350 psi |
Steel |
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The ____ is the part on a safety valve that increases the area of the safety valve disc |
Huddling chamber |
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All drains and piping in a safety-valve ____ system must be piped to a safe discharge area to prevent possible injury to personnel. |
Discharge |
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A safety valve must close tight without ____ |
Chattering (quick opening and closing) |
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Typically, safety valves on boilers 15 psi to about 400 psi should be manually tested once a month and pressure-tested ____ |
Once a year |
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Both the ____ and the automatic non return valve should be dismantled, inspected, and overhauled annually. |
Main steam stop valve |
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Which two methods involved with a drum internal/steam separator are used to remove moisture from steam? _____ |
Dry Pipe Separator and Cyclone Separator |
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What is the class room definition of safety valve blowdown? ____ |
The difference between set pressure and reseating pressure of a safety valve expressed as a percentage of set pressure. 3% blowdown for all steam service. |
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What is blowdown pressure? ____ |
The difference in pressure between the set point and the final closing point. |
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What’s the difference between screwed in safety valves and flange/welded safety valves? |
Screwed in safety valves are used for lower pressures. Flanged and welded safety valves are for higher pressure. Welded safety valves cannot be removed. |
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True or false: it’s good if a boiler’s safety valve(s) goes off on a regular basis. |
False |
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What’s another name for safety valve oral test inspectors might like to hear? |
Spring-loaded pop-type safety valve |
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Why does a safety valve have a drain? |
So snow, rainwater, and other contaminants can drain away |
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What are pressure gauges set to? |
Normally set to 1.5 to 2 times the safety valve setting. |
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What is a local gauge? |
A pressure gauge that is visible to the human eye |
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What’s a “boilers in battery” mean? |
Boilers that are on the same process line. |
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Boilers over 100 psi require how many bottom blowdown valves? |
Two bottom blowdown valves |
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What needs to be removed from the boiler through the vent? |
Air |
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What’s on a “Safety Valve Data Plate?” |
- Manufacturer name or trademark * - Manufacturer design or type number * - Size of valve in inches, seat diameter - popping pressure setting in psig * - blowdown in lb/sq inch - capacity in lb/hr - lift of the valve in inches - year built or code mark - ASME symbol * - serial symbol |
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Steam boilers having more than 500 sq ft of heating surface require how many safety valves? |
Two or more safety valves. |
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What is a spring-loaded pop-type safety valve? |
Used for pressures up to 600 psi. |
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Why should the main steam stop valve be an outside stem and yoke (OS&Y) type? |
Because the stem indicates when the valve is open or closed. |
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What is the lever on a safety valve used for? |
Manually testing the safety valve at 75% MAWP. |
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Explain what you can do with a 2nd class fireman’s license. |
The ability to operate any boiler or boilers under the engineer or fireman in direct charge there of. |
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_____ is used for water columns operating above 350 psi. |
steel |
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electric boilers exceeding 500 kW of input require _____ |
two safety valves |
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The safety valve on a steam boiler must be capable of discharging all the steam the boiler can generate without the pressure increasing more than _____ % above the set pressure. |
6 |
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The area of a safety valve's valve disc can be found by _____ |
multiplying pi by the radius of the valve disc squared |
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The _____ is the part on a safety valve that increases the area of the safety valve disc |
huddling chamber |
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Typically, boilers 15 psi to about 400 psi should be manually tested ____ |
once a month |
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Spring-loaded pop-type safety valves are used for pressures up to ____ psi |
600 |
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A pressure gauge should have a range of up to _____ times the safety valve setting |
2 |
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If a steam pressure gauge is not accurate to within _____ % of the working pressure, it must be recalibrated or replaced. |
2 |
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_____ remove any moisture and solids remaining in the steam before it leaves the steam drum |
Scrubbers |
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Main steam stop valves should be of the _____ type, which will show by stem position whether the valve is open or closed. |
outside stem and yoke (os&y) |
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An automatic nonreturn valve must be located as close to the ____ as possible |
shell of the boiler |
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Boilers operating at ____ psi or more are required to have two bottom blowdown valves mounted on the same blowdown line. |
100 |
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State definition of a safety valve? |
Spring-loaded, pop-type valve that relieves pressure before the MAWP is exceeded by 6%. |
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What is the difference between a safety valve and a relief valve? |
A relief valve has a gradual release and dumps back into the system, whereas a safety valve pops open immediately to relieve overpressure. A relief valve is used mostly on liquids and compressed gases. A safety valve is used mostly for steam. |
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What does an OSY valve tell you? |
When the valve is open or closed. It’s used on main steam stop valves. |