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63 Cards in this Set

  • Front
  • Back

Boiler fittings are necessary for ____

Efficiency

To prevent failure from pressure over the MAWP, all steam boilers must be equipped with at least one ____

Safety Valve

The purpose of a safety valve is to ____

Prevent the boiler from exceeding its MAWP

Safety valves are designed to ____

Pop open

When testing a safety valve manually, there must be ____

At least 75% of the safety valve popping pressure on the boiler

Any repairs to the safety valve must be done by the ____

Manufacturer-authorized representative

A(n) ____ test is used to test the relief capacity of a safety valve

Accumulation

____ pressure is the pressure caused by the weight of a column of water

Hydrostatic

A cyclone separator is a cylindrical device that separates water droplets from steam using ____

Centrifugal force

A steam pressure gauge must be protected by a siphon to prevent ____

Steam from damaging the gauge

The correction factor for hydrostatic pressure is ____ psi per vertical box

0.433

The boiler vent is open when warming up a boiler until ____

10 psi to 25 psi steam pressure on the boiler.

Separators work on the basic principle of ____

Changing the direction of the steam flow

The dry pipe separator is located in the ____

Upper part of the steam drum

The ASME code states that high pressure boilers in battery (two or more boilers connected to a common header) and equipped with manhole openings must have _____

Two main steam stop valves

A main steam stop valve should be a(n) _____ valve

os&y gate

A main steam stop valve should be a gate valve because a gate valve _____

Offers no resistance to the flow of steam

During boiler inspection, the main steam stop valves are _____

Closed, locked, and tagged. Free blow drain should be opened.

When warming up a boiler, the ____ is in the open position until the boiler gauge registers about 10 psi to 25 psi.

Boiler vent

During normal usage, ____ are used to allow for the expansion and contraction of the main steam line

Expansion bends

Boiler safety valves are placed at the highest part of the ____

Steam space

A safety valve must be capable of discharging all the steam without the pressure increasing more than ____ % above the maximum MAWP

6

A safety valve opens when the ____ exerted by the steam exceeds that of the spring

Total force

____ fittings are used for water columns operating above 350 psi

Steel

The ____ is the part on a safety valve that increases the area of the safety valve disc

Huddling chamber

All drains and piping in a safety-valve ____ system must be piped to a safe discharge area to prevent possible injury to personnel.

Discharge

A safety valve must close tight without ____

Chattering (quick opening and closing)

Typically, safety valves on boilers 15 psi to about 400 psi should be manually tested once a month and pressure-tested ____

Once a year

Both the ____ and the automatic non return valve should be dismantled, inspected, and overhauled annually.

Main steam stop valve

Which two methods involved with a drum internal/steam separator are used to remove moisture from steam? _____

Dry Pipe Separator and Cyclone Separator

What is the class room definition of safety valve blowdown? ____

The difference between set pressure and reseating pressure of a safety valve expressed as a percentage of set pressure. 3% blowdown for all steam service.

What is blowdown pressure? ____

The difference in pressure between the set point and the final closing point.

What’s the difference between screwed in safety valves and flange/welded safety valves?

Screwed in safety valves are used for lower pressures. Flanged and welded safety valves are for higher pressure. Welded safety valves cannot be removed.

True or false: it’s good if a boiler’s safety valve(s) goes off on a regular basis.

False

What’s another name for safety valve oral test inspectors might like to hear?

Spring-loaded pop-type safety valve

Why does a safety valve have a drain?

So snow, rainwater, and other contaminants can drain away

What are pressure gauges set to?

Normally set to 1.5 to 2 times the safety valve setting.

What is a local gauge?

A pressure gauge that is visible to the human eye

What’s a “boilers in battery” mean?

Boilers that are on the same process line.

Boilers over 100 psi require how many bottom blowdown valves?

Two bottom blowdown valves

What needs to be removed from the boiler through the vent?

Air

What’s on a “Safety Valve Data Plate?”

- Manufacturer name or trademark *


- Manufacturer design or type number *


- Size of valve in inches, seat diameter


- popping pressure setting in psig *


- blowdown in lb/sq inch


- capacity in lb/hr


- lift of the valve in inches


- year built or code mark


- ASME symbol *


- serial symbol

Steam boilers having more than 500 sq ft of heating surface require how many safety valves?

Two or more safety valves.

What is a spring-loaded pop-type safety valve?

Used for pressures up to 600 psi.

Why should the main steam stop valve be an outside stem and yoke (OS&Y) type?

Because the stem indicates when the valve is open or closed.

What is the lever on a safety valve used for?

Manually testing the safety valve at 75% MAWP.

Explain what you can do with a 2nd class fireman’s license.

The ability to operate any boiler or boilers under the engineer or fireman in direct charge there of.

_____ is used for water columns operating above 350 psi.

steel

electric boilers exceeding 500 kW of input require _____

two safety valves

The safety valve on a steam boiler must be capable of discharging all the steam the boiler can generate without the pressure increasing more than _____ % above the set pressure.

6

The area of a safety valve's valve disc can be found by _____

multiplying pi by the radius of the valve disc squared

The _____ is the part on a safety valve that increases the area of the safety valve disc

huddling chamber

Typically, boilers 15 psi to about 400 psi should be manually tested ____

once a month

Spring-loaded pop-type safety valves are used for pressures up to ____ psi

600

A pressure gauge should have a range of up to _____ times the safety valve setting

2

If a steam pressure gauge is not accurate to within _____ % of the working pressure, it must be recalibrated or replaced.

2

_____ remove any moisture and solids remaining in the steam before it leaves the steam drum

Scrubbers

Main steam stop valves should be of the _____ type, which will show by stem position whether the valve is open or closed.

outside stem and yoke (os&y)

An automatic nonreturn valve must be located as close to the ____ as possible

shell of the boiler

Boilers operating at ____ psi or more are required to have two bottom blowdown valves mounted on the same blowdown line.

100

State definition of a safety valve?

Spring-loaded, pop-type valve that relieves pressure before the MAWP is exceeded by 6%.

What is the difference between a safety valve and a relief valve?

A relief valve has a gradual release and dumps back into the system, whereas a safety valve pops open immediately to relieve overpressure. A relief valve is used mostly on liquids and compressed gases. A safety valve is used mostly for steam.

What does an OSY valve tell you?

When the valve is open or closed. It’s used on main steam stop valves.